:: PRODUCT OVERVIEW ::

“TUFF” Pneumatic Conveying Equipments and Systems

Basic System

Any solid material down in size from 25 mm and smaller having free flowing/sliding characteristic can be entered into a “TUFF” Pneumatic Conveyer at one point to be transferred to other point in a closed pipe line with accompanying conveying medium of AIR.
Due to a appropriate transport velocity in the pipe line, materials get conveyed in air and travel together with airflow.
At pick-up and discharge points of conveyer appropriate equipment are employed to effect smooth entry and discharge of materials to and from the conveyer systems.

System Solids Loading Phases
 

bullet Dilute or Lean Phase System:
Where solid moved per kg of air ranges from 2 to 10. Hence conveying piping and terminal filters required are larger. The velocity
of conveying ranges from 20 to 40 m/sec.
 
bullet Dense Phase System:
Employs use of compressed air where solids moved per kg of air ranges from 15 to 50. Hence conveying piping and terminal filters are quite compact. The velocity of conveying is from 6 to 10 m/sec.
 

Types of “TUFF” Conveying Systems:
 

bullet Under Negative Pressure :
The pipeline and equipments of separation/filtration remain under negative pressure. Exhauster/Blower is generally installed at the end of the line as the last equipment.

The system is useful when materials are to be picked up from multiple points and discharged at one point. Due to the negative pressure of the pipeline and equipments, air has a tendency to leak inwards. At discharge point proper care is taken to avoid vacuum free discharge of materials.
 
bullet Under Positive Pressure :
The pipe line and equipments of separation/filtration remain under positive pressure. Blower is generally installed as the first
equipment at the starting point of pipeline.

The system is useful when material is to be picked up at one point and discharged at multiple points.
Due to positive pressure of the pipeline and equipments air has a tendency to leak outside, creating dust pollution problems.
At pick-up point care is taken to enter materials into the pipeline under positive pressure and to discharge materials without air disturbance.
 
bullet Combination of Negative/Positive Pressure :
When a single pressure/vacuum blower is to be utilised for multiple conveying lines, combination of negative and positive pressure systems are utilised.
 
bullet Conveying thru Blower :
Material with high moisture percentage or a mixed characteristics are conveyed through the impeller of the blower. This system facilitates easy entry of materials into pipeline starting point under negative pressure. At discharge point, the same is taken out under positive pressure condition. The system reduces needs for air locking and primary separation devices, however increases the chances of faster erosion of the impeller with more frequency of unbalancing the same due to material deposition and increasing maintenance due to frequent clogging.